Iveco Daily Catalytic Converter

The catalytic converter in the Iveco Daily is a vital exhaust system component that converts harmful gases like CO, HC, and NOx into less harmful substances such as CO₂, H₂O, and N₂. This chemical process requires temperatures above 400°C for optimal efficiency. It is often integrated with the Diesel Particulate Filter (DPF) and catalytic silencer, especially in diesel variants like the Daily III/IV (2006-2011) and newer models (2022-2024).

Common compatible Iveco Daily models and catalytic converter references include:

• Iveco Daily 2006-2011 with 2.3/3.0 diesel engines: OEM code 504141541, approx. weight 6.5 kg.
• Iveco Daily IV 60C18 (3.0 D, 177 PS, Euro 4) from 02/2006 to 06/2009: OEM code 504141541.
• Iveco Daily models from 2022-2024: OEM code 5802816105.

Additional equivalent references may include codes like 510.0006 (new) and EEC IV6001T. Always verify OEM compatibility before purchase.

The catalytic converter filters hot exhaust gases, and its efficiency depends on the engine reaching operating temperatures above 400°C. It is usually integrated with components such as flexible pipe, DPF, and final silencer. Modern Iveco Daily trucks often have two catalytic converters, including a pre-catalytic converter near the manifold.

• Processes excess oxygen, hydrocarbons, and carbon monoxide to balance the exhaust gas mixture.
• Conversion chemical reactions reduce toxic emissions in compliance with emission standards.

It is ineffective during cold starts or short trips due to insufficient temperature.

Typical replacement steps include:

• Remove 2 flange turbo flexible pipe screws and 2 support screws.
• Lubricate rubber silent blocks (front and rear) with vaseline for easier removal.
• Mark parts with adhesive tape to facilitate reassembly.
• Total replacement time is about 2 hours.

Additional DIY tutorials cover changing the catalytic converter, exhaust collector, DPF, and related assemblies, typically recommended around every 100,000 km.

Original, brand-new catalytic converters for Iveco Daily are available from specialized sellers who offer high-quality products with guaranteed compliance to manufacturer specs. Common features include:

• Delivery options across Europe, including standard and express shipping.
• Warranty periods typically lasting 3 years or up to 100,000 km of use.
• Shipping available worldwide, with specific shipping rates depending on weight and destination.
• Accessories and mounting hardware included.

Always check the exact OEM reference before purchasing to ensure compatibility with your vehicle model and engine.

Important considerations include:

• Never remove the catalytic converter, as this is illegal and harmful to emissions control.
• Proper installation by trained professionals is recommended to ensure all gaskets, sensors (including Lambda sensors), and injectors are correctly replaced.
• Ensure the vehicle reaches operating temperature to avoid damage from cold operation or short trips that prevent catalytic converter and DPF regeneration.
• Use copper connections if installing a connection pipe before the catalytic converter and check the exhaust system's tightness.
• Warranty applies only if installation and usage conditions are respected.

Follow manufacturer instructions strictly to preserve the catalytic converter’s lifespan and efficiency.

Technical assistance and installation manuals are available from specialized suppliers offering these parts. Services typically include:

• Compatibility confirmation using VIN or original part numbers.
• Step-by-step installation guides and videos for replacing catalytic converters and related exhaust parts.
• Email support from technical experts to address specific fitting or operational questions.
• Advice on identifying failure causes and maintenance tips to protect the catalytic converter.

Access to such support ensures correct and efficient replacement of catalytic converters on your Iveco Daily vehicle.

Typical warranty and return conditions include:

• A minimum 3-year warranty covering defects, limited to 100,000 km of use.
• Warranty requires professional installation with replacement of all related components like sensors and gaskets.
• Free returns are generally allowed within 30 days if the product is unused, in original packaging, and meeting return conditions.
• Repairs under warranty are conducted at the manufacturer’s factory, with repair turnaround times around 15 working days including shipping.
• The warranty excludes damage from improper use, negligence, or clogged DPFs.

Always consult the seller’s specific terms for complete details on warranty and return procedures.